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Posts Tagged ‘LASER welding’

Typical joint defects in laser welded aluminium-lithium alloy






Welding trials of autogenous laser welding, laser welding with filling wire and laser-MIG arc hybrid welding were carried out. The characteristics, causes and controlling methods of joint defects were analysed by optic microscope, X-ray detection and numerical simulation. The results indicated that the common defects were imperfect shape and porosity inside the weld. The characters of weld surface defects varied during different welding processes, porosity were also different in shape and formation during full penetration welding and incomplete penetration welding. All most defects mentioned above could be controlled and avoided by optimizing the welding process procedures. [ABSTRACT FROM AUTHOR]


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Keyhole and molten pool characteristics during the laser welding of a ti-alloy

In this paper the characteristics of keyhole and molten pool during laser welding of TC4, a Ti-alloy, have been studied through measuring its images. The study shows that the sizes of keyholes in all processes almost keep constant. This means that there is a quite steady absorption for laser energy in all welding processes of TC4, and this stability almost is not affected by welding parameters. Because of this steady energy input, the steady molten pool would be formed in all quasi-stationary processes, and it is verified by images of molten pool at different time. The results at different heat input clearly show that the area of different temperature rises with the increase of the heat input. The length of molten pool also increases with the heat input. But the heat input has less influence on the width than others. [ABSTRACT FROM AUTHOR]

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Humping modelling in deep penetration laser welding

Deep penetration laser welding is studied at processing speeds leading to the humping phenomenon. Matter melting, vaporization and re-solidification are considered through the implementation of user-defined functions (UDFs) used with a commercial computational fluid dynamics (CFD) Fluent code. The dynamic mesh method implementation allowed us to simulate regular hump formation. [ABSTRACT FROM AUTHOR]

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Dual focus nd:yag laser welding of titanium alloys: effect on porosity formation

The dual focus technique has been considered as a method for reducing porosity formation when Nd:YAG laser welding of titanium alloys. Response surface methodology has been used to examine the effects four process variables – foci orientation, foci separation, welding speed and power ratio – have on the formation of porosity. The statistical results and high speed imaging have shown that both transverse and in-line foci orientations, with controlled foci separations and welding speeds, can be used to establish a stable elongated keyhole, promoting low porosity welds. [ABSTRACT FROM AUTHOR]

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Direct laser welding of an al- li alloy plate without prior surface cleaning

As we know, the oxide film on the surface of Al-Li alloys has to be cleaned before welding in order to achieve welds without pores. However, doing so is difficult and may result in undesirable pollution with chemical cleaning. In this study as a precondition of laser welding the plate of Al-Li alloy was not treated in any way before welding. A CO2; laser system was employed in the study on porosity control of 1420 Al- Li alloy by dual-beam laser welding. The experimental results show that the influence on the right surface oxide film to the porosity in the weld is bigger than that from the backside when the laser welding is in the form of a beam on the surface of the plate. However, the sensibility of porosity from the back-side oxide film has a distinct connection with the formation of an inverse weld when butt-joint laser welding is carried out. Optimized laser welding techniques have been achieved from experiments in order to decrease the porosity in the weld and increase weld quality. The tensile strength of the laser welding joint was also tested in the experiment. The data indicate that the average value of tensile strength about the joints can be up to 336.1 MPa, which is equal to 87.5% of the value of the substrate alloy. [ABSTRACT FROM AUTHOR]

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