Archive for June 20th, 2012

Fluid-dynamics scale-up problems in the dtm crystallizer






Abstract: Scale-up of a crystallizer is an extremely difficult and unsolved issue up till now, mainly because of the complexity of occurring phenomena from kinetic and fluid-dynamics point of view. In this paper the attempt was made to deal with this problem with the use of computational fluid dynamics (CFD). The expectations of the mentioned process and possibilities from fluid-dynamics point of view were discussed with aid of primary circulation time. Consideration involved full and partial geometrical similarity as well as two selected scale-up criteria, i.e.: constant unit power input and propeller tip speed. In general, geometric similarity is not recommended for scale-up. [Copyright &y& Elsevier]


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Facile preparation of water dispersible polypyrrole nanotube-supported silver nanoparticles for hydrogen peroxide reduction and surface-enhanced raman scattering

Abstract: Water dispersible polypyrrole nanotube/silver nanoparticle hybrids (PPyNT-COOAgNP) were synthesized via a cation-exchange method. The approach involves the surface functionalization of PPyNTs with carboxylic acid groups (d cation-exchange with silver ions (Ag+) and followed by the reduction of metal ions. The morphology and optical properties of the produced PPyNT-COOAgNP nanohybrids were characterized by transmission electron microscopy (TEM), Fourier transform infrared (FT-IR) spectrometer, and UV–vis spectroscopy. The as-prepared PPyNT-COOAgNP nanohybrids exhibited well-defined response to the reduction of hydrogen peroxide, and as extremely suitable substrates for surface-enhanced Raman spectroscopy (SERS) with a high enhancement factor of 6.0×107, and enabling the detection of 10−12 M Rhodamine 6G solution. [Copyright &y& Elsevier]

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Fabrication of platinum electrocatalysts on carbon nanotubes using atomic layer deposition for proton exchange membrane fuel cells

Abstract: Platinum (Pt) has been synthesized by atomic layer deposition (ALD) onto the surface of multi-layered carbon nanotubes (CNTs) in order to investigate catalytic activity and durability of the ALD-Pt catalyst electrode in proton exchange membrane fuel cells (PEMFCs). Methylcyclopentadienyl-(trimethyl) platinum (MeCpPtMe3) and oxygen serve as precursors at a deposition temperature of 250°C. One growth mechanism involving two self-limiting reactions is proposed to clarify the decoration of ALD-Pt nanoparticles over the CNT support. The resultant ALD-Pt catalyst displays not only the fairly good electrochemical activity (electrochemically active surface area) but also the stability after potential cycling >1000cycles. Experimental results also show that the CNTs decorated with the ALD-Pt catalysts exhibit low-equivalent series resistance (∼3.55Ω), high-power density (∼2.95kWgPt−1 at 80°C) and long-term durability. On the basis of the results, the ALD approach is capable of synthesizing well-dispersed Pt nanoparticles onto CNTs, forming the advanced design of catalyst electrode for PEMFCs. [Copyright &y& Elsevier]

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Exploiting polymorphism in the purity enhancement of lincomycin hydrochloride

Abstract: In this paper, a novel purification method utilizing polymorphism to reduce LHB in the final product of LH has been employed. Two polymorphs of lincomycin hydrochloride (LH), polymorph I and polymorph II, are prepared, and their purities are determined by HPLC. The content of lincomycin B hydrochloride (LHB) in polymorph I is higher than that in polymorph II, which is due to the uncertainty of the propyl group in the five-membered ring in polymorph I. The crystal form and the purity of the samples as a function of aging time are studied. Three types of products, polymorph I, mixture of polymorph I and polymorph II and polymorph II, are observed and characterized by powder X-ray diffraction (XRD). The XRD results show that polymorph II from different samples contains different amounts of the particular facet of polymorph I. The relationship between the amount of the residual facet of polymorph I containing in polymorph II and the product purity is established. [Copyright &y& Elsevier]

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Evaluation of controlled cooling for seeded batch crystallization incorporating dissolution

Abstract: A process control strategy to obtain large product crystals in batch cooling crystallization is investigated through simulation studies. Optimal cooling profiles, which incorporate crystal dissolution by temperature raise, are obtained for various seeding temperatures, with the potassium nitrate/water system as an example. When dissolution of crystals is allowed, sensitivity of the resulting average crystal size to the seeding temperature may be diminished, but the open-loop controlled cooling is still vulnerable to operational perturbations such as shifts in solubility and feed concentration. Feedback control may be a prerequisite to improve the reproducibility of the product crystal size distribution. Feedback control schemes based on the second moment () and concentration measurement (C-control) are introduced. The reference tracking control manipulates the crystallizer temperature so that the sensor measurement closely follows the optimal trajectory obtained from the off-line optimization calculation. The early stage control scheme is proposed in which the feedback control is applied only at the early stage of the batch, while the rest of the batch is left open-loop. Robustness of the control schemes is evaluated through extensive simulation studies, and it is found that the early stage control is capable of providing robust performance despite its simpler implementation. [Copyright &y& Elsevier]

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Emulsion crystallization of phenanthrene by supercritical fluid extraction of emulsions

Abstract: The emulsion crystallization of phenanthrene has been investigated by solvent extraction from oil in water emulsions through dilution with water and through supercritical fluid extraction of emulsions (SFEE). In order to contribute to an improved understanding of this process, different physical mechanisms involved in particle formation have been explored by observation of crystallizing emulsion samples progressing towards equilibrium. Phenanthrene crystals are formed either by self-nucleation of single emulsion droplets, or through contact of emulsion droplets with already existing crystals. On the other hand, emulsion droplets are mainly consumed by the growth of phenanthrene crystals, involving mass transfer through the continuous water phase. Furthermore, the influence of various process parameters on the crystallization of phenanthrene has been investigated experimentally. When increasing the temperature, the average median x 50 of the particle size distribution increased from at 20°C to at 60°C. Other parameters investigated were the stirring rate and the suspension density, which could be increased through solvent removal by SFEE. The latter method yielded the smallest particles, exhibiting a median x 50 of . Emulsion crystallization enables the formation of crystals through the liquid–liquid two phase region instead of avoiding it, and may ultimately lead to the development of crystallization processes that can be carried out faster and at higher solid densities, thus at a more intensive level. The present study demonstrates that this process exhibits good reproducibility and enables controlling the particle size in a rather wide range, thus further underlining the potential of this technique for applications both in research and in the pharmaceutical industry. [Copyright &y& Elsevier]

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Electrosynthesis and characterization of a neutrally colorless electrochromic material from poly(1,3-bis(9h-carbazol-9-yl)benzene) and its application in electrochromic devices

Abstract: 1,3-Bis(9H-carbazol-9-yl)benzene monomer (BCB) is successfully synthesized. Poly(1,3-bis(9H-carbazol-9-yl)benzene) (PBCB) is electrochemically synthesized and characterized. The PBCB shows high outstanding optical contrast (60.98%) and reasonable transparency, with color changes from desirable transparent colorless to yellowish green, and then to green color upon the application of potentials ranging from 0 to 1.25V. The color switching time and bleaching time of the PBCB film are 2.07s and 0.45s at 427nm. Electrochromic device (ECD) based on PBCB and poly(3,4-ethylenedioxythiophene) (PEDOT) is also constructed and characterized. PBCB/PEDOT device shows a maximum contrast (ΔT %) of 26.64% at 427nm with response time of 0.90s and of 43.67% at 625nm with response time of 0.66s, respectively. Particularly, the device exhibits transmissive blue at neutral state, good optical memory ability and remarkable stability after 1000 cycles. These properties make the polymer a suitable material for electrochromic applications. [Copyright &y& Elsevier]

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Electrodeposition of long gold nanotubes in polycarbonate templates as highly sensitive 3d nanoelectrode ensembles

Abstract: Electrodeposition of long and well-defined gold nanotubes in polycarbonate (PC) templates is still a major concern due to pore blockage problems. In the present study, we introduce a novel method for electrodeposition of long gold nanotubes within the pores of PC templates for the first time. In order to deposit gold atoms onto the pore walls preferentially, pore walls were functionalized with a coupling agent. Short and thin Ni nanotubes were then electrodeposited at the bottom of the pores. Gold nanotubes were subsequently electrodeposited at constant potentials and low solution concentrations. The morphology of nanotubes was characterized by electron microscopy and their formation mechanism was discussed in detail. Gold nanotubes were fabricated inside PC template with different lengths even as long as the template thickness which was about 6μm. Using controlled chemical etching of PC template, three-dimensional gold nanoelectrode ensembles (3D GNEs) were developed which show much higher sensitivity compared to their embedded GNEs counterparts in the presence of Fe2+/Fe3+ redox couple. Cyclic voltammograms show that the sensitivity of 3D GNEs increases with increasing the number of etching cycle. [Copyright &y& Elsevier]

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Electrodeposition of cis films on the mo back electrodes with different crystallinities

Abstract: Electrodeposition of copper indium diselenide (CuInSe2), which is an absorption layer for thin film solar cells, has been studied on a molybdenum (Mo)-coated glass with different crystallinities. Metastable FCC Mo and BCC Mo coatings were prepared by R.F. sputtering with varying R.F. power (100–170W) and Ar pressure (3–11mTorr). Experimental results indicated that the Mo coating deposited at lower power and higher pressure had smaller crystallite size. Cross-sectional transmission electron microscopy showed that the Mo coating deficient in crystallinities contained micro voids residing in the boundaries of the columnar grains and had higher oxygen content, as measured by energy dispersive spectroscopy. The crystallinity of Mo coatings strongly influenced the open circuit potential in the electrolyte for CIS electrodeposition. Consequently, the Cu/In ratio of CIS deposits plated at a constant potential (−0.7 vs. SCE) varied with the distinct Mo coatings. Moreover, the CIS deposit on the various Mo-coated glasses displayed a different morphology. The effect of the crystallinity of Mo coatings on hydrogen evolution reaction at pH 1.55 was also explored. Hydrogen evolution during the CIS electrodeposition may be one of the key factors to influence the CIS morphology. How the crystallinity of the Mo coating affects the composition and morphology of the CIS deposits can be useful for device fabrication and deserves for further study. [Copyright &y& Elsevier]

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Electrodeposited nanostructured wo3 thin films for photoelectrochemical applications

Abstract: Thin films of WO3 were deposited on FTO-coated glass substrates by electrodeposition using aqueous solutions of peroxotungstic acid. The effects of varying the tungsten concentration of peroxotungstic acid and deposition time on the mineralogical, microstructural, morphological, optical, and photoelectrochemical properties were determined using X-ray diffraction, scanning electron microscopy, focused ion beam milling, UV–vis spectrophotometry, and linear potentiodynamic voltammetry, respectively. The films consisted of monoclinic WO3 of grain sizes in the range 77–122nm and thicknesses in the range 258–1394nm; the true porosities were <5%. These microstructural and morphological parameters depended largely upon the tungsten concentration and deposition time. Some preferred orientation was observed and this was considered to result from crystallographic and microstructural factors. The optical transmission data revealed significant decreases in the optical indirect band gap, from 3.05eV to 2.60eV, as a function of increasing film thickness. This was considered to result from differential contributions from the surface and bulk band gap components as well as compressive stress. The voltammetry data and associated Butler plot revealed the establishment of a Schottky depletion layer and a flat-band potential of +0.2V to +0.3V versus Ag/AgCl. Although the calculated photoconversion efficiencies were in the range 0.02–0.14%, which is commensurate with the use of a tungsten–halogen light rather than xenon, there was a trend of increasing efficiency as a function of increasing film thickness. This was attributed to decreasing band gap and increasing light absorption. The shape of the curve of the preceding data supports the conclusion of differential contributions from the surface and bulk band gap components. Finally, evidence of photolysis in the absence of an external applied potential suggests the importance of the effect of grain size on the pH and its alteration of the flat-band potential. [Copyright &y& Elsevier]

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